XPE Foam Manufacturer

Custom closed-cell PE foam rolls and sheets for underlayment, shock pads, insulation, packaging, and industrial converting.

28–300 kg/m³ Density | 3–100 mm Thickness | Rolls & Sheets

What is XPE Foam?

XPE foam is a closed-cell chemically cross-linked polyethylene foam material.

Why customers choose XPE foam:

• Lightweight and flexible
• Water-resistant closed-cell structure
• Easy to laminate, cut, emboss, and convert

It is widely used for underlayment, shock pads, insulation, packaging, sports mats, and industrial cushioning parts.

XPE Foam Technical Specifications

Our XPE foam can be customized by density, thickness, width, color, surface finish, and converting method for different industrial applications.

Property	Details
Product Name	XPE Foam
Full Name	Chemically Cross-Linked Polyethylene Foam
Material Type	Cross-linked polyethylene foam
Foam Structure	Closed-cell
Foam Density	28–300 kg/m³
Width	Standard width: 0.5–1.5 m; customized width available
Thickness	3–100 mm
Color Options	Black, white, grey, and customized colors
Supply Format	Rolls, sheets, laminated foam, slit rolls, and cut-to-size sheets
Surface Options	Plain, embossed, perforated, laminated, or adhesive-backed
Converting Options	Slitting, die-cutting, lamination, adhesive backing, embossing, and sheet cutting
Typical Applications	Flooring underlayment, artificial grass shock pad, construction insulation, packaging, sports mats, and industrial cushioning

Key Features of XPE Foam

XPE foam offers stable closed-cell structure, cushioning, insulation, and easy converting for industrial applications.

Closed-Cell Structure

The closed-cell structure helps reduce water absorption and improves foam stability during long-term use.

Good Cushioning

XPE foam provides reliable cushioning and impact absorption for packaging, underlayment, shock pads, and sports mats.

Water-Resistant

The foam surface resists moisture and is suitable for flooring, insulation, and outdoor-related applications.

Thermal Insulation

Low thermal conductivity helps XPE foam support insulation performance in construction, HVAC, and protective layers.

Easy Converting

XPE foam can be slit, cut, embossed, laminated, perforated, or adhesive-backed for different converting needs.

Cost-Effective Choice

Compared with higher-grade foam materials, XPE foam offers a practical balance of performance and cost.

Common XPE Foam Applications

Flooring Underlayment

Used under laminate, SPC, LVT, and wood flooring to support cushioning, sound reduction, and moisture resistance.

Sports & Leisure Mats

Used for camping mats, gym mats, play mats, and other lightweight cushioning products.

Artificial Grass Shock Pad

Used under artificial grass systems to improve impact absorption, drainage, and sports field comfort.

Packaging Inserts

Used for protective packaging, tool inserts, case lining, and industrial cushioning parts.

Construction Insulation

Used for roof, wall, and floor insulation where lightweight thermal protection is required.

Foam Floating Mats

Used for water leisure mats and outdoor floating products because of its buoyancy and closed-cell structure.

XPE Foam vs IXPE Foam

XPE and IXPE are both closed-cell cross-linked PE foam materials, but they are used for different cost, surface, and processing requirements.

Comparison Item	XPE Foam	IXPE Foam
Cross-Linking Method	Chemical cross-linking	Irradiation cross-linking
Cell Structure	Fine and stable closed-cell structure	Finer and more uniform cell structure
Surface Quality	Good for general industrial use	Smoother surface for lamination and precision converting
Cost	More cost-effective	Higher cost with better surface performance
Best For	Underlayment, shock pads, insulation, packaging, and sports mats	Foam tape, electronics, gaskets, premium underlayment, and die-cut parts

For a full comparison, visit our XPE vs IXPE Foam guide.

Custom XPE Foam Options

We can customize XPE foam by density, thickness, width, color, surface finish, and converting method to match your application and processing needs.

Density & Thickness

Custom density from 28–300 kg/m³ and thickness from 3–100 mm are available for different cushioning, insulation, and support needs.

Width & Roll Length

XPE foam can be supplied in different widths, roll lengths, or sheet sizes based on your production and packing requirements.

Color Options

Standard colors include black, white, and grey. Customized colors are also available for specific product or branding needs.

Surface Finish

Plain, embossed, perforated, or textured surfaces can be made according to the final application and converting process.

Lamination

XPE foam can be laminated with PE film, aluminum foil, fabric, or other layers for insulation, protection, or surface performance.

Cutting & Converting

We support slitting, sheet cutting, die-cutting, adhesive backing, embossing, and other converting options for custom projects.

Quality Control for XPE Foam Production

From raw material to final packing, we check key production details to keep XPE foam rolls and sheets stable for your application.

Raw Material Check

We check the material before production to make sure it matches the required foam grade, order specification, and application requirements.

Production Monitoring

During production, we monitor foaming stability, roll condition, surface appearance, and basic process consistency.

Thickness, Density & Hardness Check

Thickness, density, and hardness can be checked based on the product specification and final application requirements.

Surface and Roll Check

We inspect surface quality, color consistency, wrinkles, bubbles, roll edge condition, and lamination quality if needed.

Packing Check

Rolls and sheets are packed according to size, thickness, roll length, and shipping requirements to reduce transport damage.

Shipment Review

Before shipment, we confirm product labels, quantity, packing status, order details, and delivery requirements.

XPE Foam FAQs

Here are some common questions about XPE foam specifications, applications, customization, and sample support.

1. What is XPE foam used for?

XPE foam is widely used for flooring underlayment, artificial grass shock pad, construction insulation, packaging inserts, sports mats, and industrial cushioning. Its closed-cell structure offers good cushioning, moisture resistance, and thermal insulation for different applications.

2. What density of XPE foam can you supply?

We can supply XPE foam with density from 28–300 kg/m³. The suitable density depends on your application, required cushioning, compression performance, thickness, and converting process. You can share your project details, and we will help suggest a suitable option.

3. What thickness of XPE foam is available?

Our XPE foam thickness range is 3–100 mm. It can be supplied in rolls, sheets, laminated rolls, slit rolls, or cut-to-size forms depending on the foam thickness and your production requirements.

4. Can XPE foam be customized?

Yes. XPE foam can be customized by density, thickness, width, color, surface finish, lamination, perforation, adhesive backing, slitting, and sheet cutting. We can adjust the foam based on your application and processing needs.

5. What is the difference between XPE foam and IXPE foam?

XPE foam is chemically cross-linked PE foam. It is more cost-effective and suitable for underlayment, shock pads, insulation, packaging, and sports mats. IXPE foam is irradiation cross-linked, with finer cells and a smoother surface, making it better for foam tape, electronics, gaskets, and precision converting.

6. Do you provide XPE foam samples?

Yes. We can provide XPE foam samples for initial checking and testing. Please share your required density, thickness, size, color, and application, so we can prepare a suitable sample or recommend a close standard option.

Request a Sample or Quote for XPE Foam

Not sure which XPE foam grade is suitable? Share your application, density, thickness, size, and converting requirements. Our team will help recommend a suitable XPE foam option.

How to Start Your XPE Foam Project

Share your application details, receive material suggestions and samples, then move forward with stable production support.

1 Tell Us Your Application

Share your application, density, thickness, size, quantity, color, and processing requirements.

2 Receive Sample and Quotation

We review your requirements and provide material suggestions, sample support, and quotation details.

3 Test and Move to Production

After sample approval, we support production, packing, and stable supply for your order.