IXPP Foam Manufacturer & Supplier
Lightweight Closed-Cell Cross-Linked Polypropylene Foam for Automotive, EV Battery, Packaging, and Industrial Applications
30–130 kg/m³ Density | 0.5–50 mm Thickness | Rolls & Sheets
What is IXPP Foam?
IXPP foam is a premium closed-cell irradiated cross-linked polypropylene foam designed for lightweight engineering and automotive applications.
Why customers choose IXPP foam:
• Up to 30% lighter than many traditional foam materials
• High temperature resistance for demanding environments
• Outstanding energy absorption and impact performance
• Excellent chemical and moisture resistance
• Easy to thermoform, laminate, and convert into complex components
IXPP foam is widely used in automotive interiors, EV battery systems, HVAC air ducts, packaging protection, construction products, and industrial applications where weight reduction and performance are critical.
IXPP Foam Technical Specifications
Our IXPP foam can be customized by density, thickness, width, color, surface finish, and converting method for different industrial applications.
| Property | Details |
|---|---|
| Product Name | IXPP Foam |
| Full Name | Irradiated Cross-Linked Polypropylene Foam |
| Material Type | Cross-linked polypropylene foam |
| Foam Structure | Closed-cell |
| Foam Density | 30–130 kg/m³ |
| Width | Standard width: 0.5–1.5 m; customized width available |
| Thickness | 0.5–50 mm |
| Color Options | Black, white, grey, and customized colors |
| Supply Format | Rolls, sheets, laminated foam, thermoformed parts, slit rolls, and custom-cut sheets |
| Surface Options | Plain, embossed, laminated, corona-treated, or adhesive-backed |
| Converting Options | Thermoforming, die-cutting, lamination, adhesive backing, slitting, embossing, and sheet cutting |
| Typical Applications | Automotive interiors, EV battery components, HVAC air ducts, industrial packaging, construction products, and lightweight engineered parts |
Key Features of IXPP Foam
IXPP foam offers stable closed-cell structure, cushioning, insulation, and easy converting for industrial applications.
Lightweight
Heat Resistant
Performs reliably in elevated-temperature automotive and industrial environments.
Energy Absorption
Provides effective impact protection and vibration damping.
Dimensional Stability
Maintains shape and performance during long-term use.
Low VOC
Suitable for applications requiring low emissions and reduced odor.
Easy to Convert
Supports thermoforming, die-cutting, lamination, and adhesive backing.
How IXPP Foam Is Manufactured
IXPP foam is produced through a controlled irradiation cross-linking and foaming process. This manufacturing method creates a uniform closed-cell structure that delivers lightweight performance, heat resistance, and excellent mechanical properties.
01 Raw Material Control & Mixing
•Consistent raw material input
Carefully selected raw materials and controlled mixing help maintain stable formulation, density, and processing consistency from batch to batch.
02 Precision Extrusion
•Stable thickness and density control
Advanced extrusion control helps ensure uniform thickness, density, and surface quality for further converting and lamination.
03 Electron Beam Cross-Linking
•Enhanced strength through cross-linking
Irradiation creates a cross-linked structure that improves material strength, thermal resistance, and long-term dimensional stability.
04 Controlled Foaming Process
•Uniform closed-cell foam structure
Precise foaming control helps create a fine and consistent closed-cell structure for cushioning, insulation, and stable performance.
05 Quality Inspection & Packaging
•Reliable inspection and packaging standards
Strict inspection and standardized packaging help ensure clean delivery, consistent quality, and dependable performance for automotive applications.
Common Applications of IXPP Foam
Automotive Interiors
Used for door panels, headliners, instrument panels, pillar trims, and other lightweight interior components.
EV Battery Systems
Provides cushioning, thermal management support, and impact protection for electric vehicle battery packs.
Automotive HVAC Air Ducts
Offers lightweight construction, thermal insulation, and noise reduction for automotive air distribution systems.
Protective Packaging
Protects sensitive products from shock, vibration, and impact during transportation and storage.
Construction Materials
Used in insulation systems, expansion joints, and other applications requiring durability and moisture resistance.
Industrial Components
Suitable for thermoformed parts, gaskets, seals, and other customized engineered foam solutions.
IXPP Foam vs IXPE Foam
IXPP foam is often preferred for automotive and lightweight engineering applications due to its superior heat resistance, mechanical strength, and thermoformability, while IXPE foam remains a versatile solution for flooring, packaging, and insulation applications.
| Property | IXPP Foam | IXPE Foam |
|---|---|---|
| Base Material | Polypropylene (PP) | Polyethylene (PE) |
| Weight | Lighter | Slightly heavier |
| Heat Resistance | Excellent | Good |
| Mechanical Strength | Higher | Good |
| Energy Absorption | Excellent | Very Good |
| Thermoformability | Excellent | Good |
| Low VOC Performance | Excellent | Good |
| Typical Applications | Automotive, EV Battery, HVAC, Industrial Components | Underlayment, Packaging, Insulation, Sports Products |
Custom IXPP Foam Options
FS Foam provides customized IXPP foam solutions to meet the requirements of automotive, industrial, packaging, and construction applications. We can tailor density, thickness, color, and converting options based on your project needs.
Density Options
Thickness Options
Thicknesses from 0.5–50 mm are available for insulation, protection, and lightweight component applications.
Color Customization
Standard colors include black, grey, and white, with custom colors available upon request.
Roll and Sheet Formats
Available in rolls, sheets, slit rolls, and custom-cut formats to fit different manufacturing processes.
Surface Treatments
Plain, embossed, corona-treated, laminated, or adhesive-backed surfaces available for specific application requirements.
Converting Services
Die-cutting, thermoforming, lamination, slitting, sheet cutting, and adhesive backing are available for custom foam components.
Quality Control for IXPP Foam Production
From raw material to final packing, we check key production details to keep XPE foam rolls and sheets stable for your application.
Raw Material Inspection
Polypropylene raw materials are inspected before production to ensure consistent quality, performance, and compliance with customer specifications.
Production Monitoring
During production, we monitor foaming consistency, cell structure uniformity, surface quality, and process stability.
Density and Thickness Verification
Density and thickness are verified to ensure the finished IXPP foam meets project specifications and performance requirements.
Mechanical and Heat Performance Check
Compression performance, recovery characteristics, and thermal stability can be evaluated according to application requirements.
Surface and Appearance Inspection
Surface finish, color consistency, foam uniformity, roll condition, and lamination quality are inspected before packing.
Final Packing and Shipment Review
Before shipment, we verify product specifications, quantities, labels, packaging conditions, and customer delivery requirements.
IXPP Foam FAQs
Here are some common questions about IXPP foam specifications, applications, customization, and sample support.
1. What is IXPP foam?
2. What is the difference between IXPP foam and IXPE foam?
3. Why is IXPP foam used in automotive applications?
4. Is IXPP foam suitable for EV battery applications?
5. Is IXPP foam suitable for high-temperature applications?
6. Can IXPP foam be customized?
7.Can IXPP foam be thermoformed?
Request a Sample or Quote for IXPP Foam
Not sure which IXPP foam grade is suitable? Share your application, density, thickness, size, and converting requirements. Our team will help recommend a suitable IXPP foam option.
How to Start Your IXPP Foam Project
Share your application details, receive material suggestions and samples, then move forward with stable production support.
1
Tell Us Your Application
Share your application, density, thickness, size, quantity, color, and processing requirements.
2
Receive Sample and Quotation
We review your requirements and provide material suggestions, sample support, and quotation details.
3
Test and Move to Production
After sample approval, we support production, packing, and stable supply for your order.